期刊目次

加入编委

期刊订阅

添加您的邮件地址以接收即将发行期刊数据:

Open Access Article

Journal of Electrical Engineering and Automation. 2025; 4: (4) ; 38-45 ; DOI: 10.12208/j.jeea.20250108.

Study on a double c-shaped superconducting induction heating device based on rotating copper ring
基于旋转铜环的双C型超导感应加热装置研究

作者: 杨海思 *, 张文峰

南京邮电大学 江苏南京

*通讯作者: 杨海思,单位:南京邮电大学 江苏南京;

发布时间: 2025-04-10 总浏览量: 82

摘要

与加热效率低于40%的传统感应加热技术相比,高温超导感应加热技术的加热效率高、市场竞争优势大,本文在已有高温超导感应加热装置的研究基础上提出了一种基于旋转铜环的双C型超导感应加热装置。高导电性的铜环在通电的超导线圈产生的直流磁场中旋转并切割磁感线,利用铜环中涡流效应致热并经气隙传导至铝锭,从而完成对铝锭的加热。该文使用有限元软件COMSOL对装置进行建模,通过设置边界层网格、绝热边界条件,对模型进行了磁-热多物理场耦合仿真和转矩计算,并且研究了铜环转速、厚度对其磁场分布、涡流密度分布的影响。研究证实旋转铜环结构的设计使涡流损耗提升了33.2%,为高温超导感应加热设备的优化设计和性能提升提供了理论支持和参考依据。

关键词: 感应加热;高温超导;电磁热耦合;多物理场耦合

Abstract

Compared to traditional induction heating technologies with efficiencies below 40%, high-temperature superconducting (HTS) induction heating technology demonstrates superior heating efficiency and significant market competitiveness. Building upon existing research on HTS induction heating devices, this paper proposes a double-C-shaped superconducting induction heating device based on a rotating copper ring. A highly conductive copper ring rotates within the DC magnetic field generated by energized superconducting coils, cutting magnetic flux lines. This induces eddy currents within the copper ring, generating heat which is then transferred across an air gap to heat aluminum ingots. Finite element modeling of the device were performed using COMSOL Multiphysics software. Employing boundary layer meshing and adiabatic boundary conditions, magneto-thermal multiphysics coupling simulations and torque calculations were conducted. The study specifically investigated the influence of copper ring rotational speed and thickness on magnetic field distribution and eddy current density distribution within the ring. The research confirms that the rotating copper ring design increases eddy current losses by 33.2%. These findings provide theoretical support and a reference framework for the optimized design and performance enhancement of high-temperature superconducting induction heating equipment.

Key words: Induction heating; High temperature superconductivity; Electromagnetic thermal coupling; Multiphysics coupling

参考文献 References

[1] 金之俭,洪智勇,赵跃,等.二代高温超导材料的应用技术与发展综述[J].上海交通大学学报,2018,52(10):1155-1165.

[2] 杨平.兆瓦级高温超导直流感应加热装置的关键技术研究[D].上海交通大学,2017.

[3] GMBHT. Induction heator:DE202007014930U1[P].2008-03-20.

[4] CHOI J, KIM K, PARK M, et al. Practical design and operating characteristic analysis of a 10kW HTS DC induction heating machine[J]. Physica C:Superconductivity and Its Applications, 2014, 504:120-126.

[5] Choi J,Kim S,Kim K,et al.Design and performance evaluation of a multi-purpose HTS DC induction heating machine for industrial applications[J].IEEE Transactions on Applied Superconductivity,2015,25(3):3700105.

[6] CHOI J, KIM S K, KIM S, et al.Characteristic analysis of a sample HTS magnet for design of a 300 kW HTS DC induction furnace[J]. IEEE Transactions on Applied Superconductivity, 2016, 26(3):1-5.

[7] Yang Ping, Wang Yawei, Qiu Derong, et al. Design and fabrication of a 1MW high-temperature superconductor DC induction heater[J]. IEEE Transactions on Applied Superconductivity, 2018, 28(4):3700305.

[8] Zhang Dong, Xiao Liye, Song Naihao, et al.Research on the conduction-cooled YBCO magnet for an MW class induction heating system[J]. IEEE Transactions on Applied Superconductivity, 2018,28(3):4602305.

[9] 张东,肖立业,林良真.高温超导直流感应加热技术研究综述[J].电工电能新技术,2020,39(07):45-53.

[10] DAI S T, YAN X F, HONG Z Y, et al. Development and test of one commercial megawatt superconducting DC induction heater with extra high energy efficiency[J].IEEE Access, 2020, 9:3301-3314.

[11] 张文峰,姜永将,张晓红,等.一种双C型高温超导直流感应加热装置及其性能分析[J].电工技术学报,2021,36(S2): 444-450.

[12] 王幸,戴少涛,马韬,等.对极型高温超导直流感应加热装置电磁优化[J].北京交通大学学报,2023,47(04):154-161.

[13] 程明,文宏辉,曾煜,等.电机气隙磁场调制行为及其转矩分析[J].电工技术学报, 2020, 35(5):921-930.Cheng Ming, Wen Honghui, Zeng Yu, et al. Analysis of airgap field modulation behavior and torque component in electric machines[J]. Transactions of China Electrotechnical Society, 2020, 35(5):921-930.

[14] 刘家琦,白金刚,郑萍,等.基于磁场调制原理的齿槽转矩研究[J].电工技术学报, 2020, 35(5):931-941.Liu Jiaqi, Bai Jingang, Zheng Ping, et al.Investigation of cogging torque based on magnetic field modulation principle[J]. Transactions of China Electrotechnical Society, 2020, 35(5):931-941.

[15] 王春雨.高温超导直流感应加热铝棒的数值模拟[D].兰州大学,2021.

引用本文

杨海思, 张文峰, 基于旋转铜环的双C型超导感应加热装置研究[J]. 电气工程与自动化, 2025; 4: (4) : 38-45.